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YK3612數控臥式高效滾齒機
YK3612數控高效臥式滾齒機
YK3612 CNC Horizontal Gear Hobbing Machine
YK3612 CNC Horizontal Gear Hobbing Machine
機床用途 Machine Applications
YK3612數控臥式滾齒機為五軸四聯數控滾齒機。主要用于軸齒加工，以及高效、高精度、大批量加工小模數直齒圓柱齒輪、斜齒輪，通過數控技術實現鼓形齒輪的加工以及小角度錐齒加工，也可采用徑向法進行蝸輪加工。
廣泛用于摩托車、儀器、儀表、玩具、電動工具、漁具等行業的各種不同精度齒輪的加工。
廣泛用于摩托車、儀器、儀表、玩具、電動工具、漁具等行業的各種不同精度齒輪的加工。
YK3612 CNC horizontal gear hobbing machine is a five axis four act synchronistic machine and designed for fast and mass production of small module fine pitch spur, helical gears, protruding gears and bevel gears, worm gears can be processed as well by means of radial feed cutting.
The Machine is widely used to produce different accuracy gears efficiently in various industries such as motor cycles, instruments and meters, toys, electrical power tools and fishing parts.
The Machine is widely used to produce different accuracy gears efficiently in various industries such as motor cycles, instruments and meters, toys, electrical power tools and fishing parts.
機床特點 Machine Features
·采用電子齒輪箱原理實現滾齒所需要的內鏈，簡化機械結構，提高加工精度。
·主體結構經有限元分析，達到*結構剛性與穩定性
·采用高精度滾珠絲桿，精密預緊工藝，優化傳動剛性，降低熱變形
·*移刀管理，使滾刀磨損均勻，延長*使用壽命
·無須會數控編程，直接由人機接口輸入工件及*參數，程序自動計算完成
·無須配掛輪，可加工多種類型、多角度齒輪
·帶彈簧電纜的便攜式手搖脈沖裝置，方便機床操作
·安裝特殊訂貨附件，可進行齒輪二次裝夾切削。
·主體結構經有限元分析，達到*結構剛性與穩定性
·采用高精度滾珠絲桿，精密預緊工藝，優化傳動剛性，降低熱變形
·*移刀管理，使滾刀磨損均勻，延長*使用壽命
·無須會數控編程，直接由人機接口輸入工件及*參數，程序自動計算完成
·無須配掛輪，可加工多種類型、多角度齒輪
·帶彈簧電纜的便攜式手搖脈沖裝置，方便機床操作
·安裝特殊訂貨附件，可進行齒輪二次裝夾切削。
·Realize hobbing by means of the elements of electric gear box, it predigested mechanical structure and improved processing accuracy.
·Through the limit mate-analysis to make the body structure reach up the best rigidity and stability
·Use high precision rolling leadscrew
·Management of movable hob to enable hob in an unform wear and extend long life of hob
·Don't need program, the procedure can be calculated automatically through enter the specification of workpiece and hob on the Human-computer interface
·Don't need match hitching gears, it can process various type and angle's gears
·Portable hand impulse device
·Secondary machning for gear could be performed with option accessory.
·Through the limit mate-analysis to make the body structure reach up the best rigidity and stability
·Use high precision rolling leadscrew
·Management of movable hob to enable hob in an unform wear and extend long life of hob
·Don't need program, the procedure can be calculated automatically through enter the specification of workpiece and hob on the Human-computer interface
·Don't need match hitching gears, it can process various type and angle's gears
·Portable hand impulse device
·Secondary machning for gear could be performed with option accessory.
日本安川伺服電機及驅動器
Japanese Yaskawa brand servo-motor and driver
Japanese Yaskawa brand servo-motor and driver
美國Dynapath數控系統
American Dynapath CNC controller
American Dynapath CNC controller
·12寸觸摸屏
·人機操作界面
·*移刀管理
·控制器電子齒輪追隨功能
·故障提示及自我診斷功能
·人機操作界面
·*移刀管理
·控制器電子齒輪追隨功能
·故障提示及自我診斷功能
·12inches touch screen
·Human-computer operation interface
·Management of movable hob
·Controller to follow the electronic gear function
·Fault tips and self-diagnostic function
·Human-computer operation interface
·Management of movable hob
·Controller to follow the electronic gear function
·Fault tips and self-diagnostic function
主要技術參數 Main Specifications
| 名稱 （Description） | 參數 （Specification） | |
| zui大加工直徑 | Max. hobbing dia. | 120mm |
| zui大齒輪模數 | Max. hobbing module （cast iron） | 2.5mm |
| Z軸拖板行程 | carriage travel of Z-axis | 85-245mm |
| Y軸移刀行程 | Moving travel of Y-axis | 30mm |
| 加工齒數范圍 | Range of teeth | 4～80齒 （teeth） |
| 滾刀架可轉動角度 | Adjustable angle of hob rest | ±45° |
| zui大滾刀直徑 | Max. hob dia | 63mm |
| 滾刀zui高轉速 | Max. hob speed | 2000r/min |
| 軸向、徑向快速 移動速度 | Axial/Radial Rapid moving speed | 6 |
| 伺服電機功率 及轉速 Power/speed of servo-motor | 工件主軸 Main spindle | 1.8KW、1500r/min |
| 滾刀軸 Hob spindle | 3KW、3000r/min | |
| Z軸 Z-axis | 1.3KW、1500r/min | |
| X軸 X-axis | 0.85KW、1500r/min | |
| Y軸 Y-axis | 0.4KW、3000r/min | |
| 液壓泵電機功率、轉速 | Power/speed of hydraulic motor | 0.75KW、1400r/min |
| 冷卻泵流量、 電機功率 | Flow rate/Power of coolant pump | 25L/min、0.37KW |
| 機床外形尺寸 （長×寬×高） | Overall dimension （L×W×H） | 1750×1560×2180mm |
| 機床重量 | Weight | 3000kg |
注：Z軸拖板行程可達160mm時，可加工長為250軸齒，無須配掛輪。不需要渦輪蝸桿傳動。采用全封閉鈑金包裝，使用過程中不會有油及切削液漏出，導軌更寬，床身更穩重，剛性更好。
關鍵詞：數控滾齒機,小模數滾齒機,YK3612數控滾齒機,重慶滾齒機,滾齒機,小型滾齒機,上海滾齒機，立式滾齒機,寧江滾齒機,YA3115小型滾齒機,五軸數控高效臥式滾齒機
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