YK2712型數(shù)控直齒錐齒輪雙刀盤(pán)銑齒機(jī)床，是天津一機(jī)集七十年生產(chǎn)直齒錐齒輪機(jī)床、弧齒錐齒輪機(jī)床專(zhuān)業(yè)技術(shù)經(jīng)驗(yàn)而研發(fā)成功的作品。
特別適合加工齒向為鼓型的齒，用于粗切、精切直齒錐齒輪。加工效率快，比同規(guī)格刨齒機(jī)效率高約3-5倍，噪音低。機(jī)床加工精度達(dá)GB 6級(jí)。
該機(jī)床適用于加工直齒錐齒輪傳動(dòng)的變速箱、減速機(jī)、精密傳動(dòng)齒輪等。
機(jī)床主要性能和結(jié)構(gòu)特點(diǎn)
1、本機(jī)床采用國(guó)產(chǎn)廣數(shù)GSK218MC-V數(shù)控系統(tǒng)。可根據(jù)客戶(hù)需求使用德國(guó)西門(mén)子（SIEMENS）或日本發(fā)那科（FANUC）數(shù)控系統(tǒng)及電機(jī)，實(shí)現(xiàn)四軸控制三軸聯(lián)動(dòng)。主軸伺服電機(jī)控制刀軸主驅(qū)動(dòng)無(wú)級(jí)調(diào)速，可實(shí)現(xiàn)電子手輪對(duì)刀及輔助調(diào)刀。
2、本機(jī)床雙刀盤(pán)支架部件結(jié)構(gòu)布局*，保證在高剛性能下合理空間尺寸。
3、本機(jī)床搖臺(tái)及工件箱均采用高精度蝸輪付傳動(dòng)，結(jié)構(gòu)及傳動(dòng)均采用高剛性設(shè)計(jì)。
4、本機(jī)床主要電氣件、軸承及密封件均采用進(jìn)口件，保證機(jī)床可靠性。
5、本機(jī)床配置獨(dú)立密封電氣柜具有恒溫控制裝置。
6、本機(jī)床配置安全防護(hù)罩。
7、本機(jī)床配置鐵屑排屑器（選配）。
機(jī)床主要技術(shù)參數(shù)
加工工件模數(shù)范圍 | mm | 2.5～0.5 | |
工件錐距 | mm | 60 | |
軸交角為90°時(shí)，工件的傳動(dòng)比 | 1 : 10 | ||
工件直徑 | mm | 125 | |
工件齒寬 | mm | 11 | |
工件齒數(shù)范圍 | 5～150 | ||
刀架調(diào)整角 | 7.5° | ||
工件箱主軸端面至機(jī)床中心距離 | mm | 20～190 | |
加工每一齒所需的時(shí)間 | s | 4～20 | |
刀具切削速度 | m/min | 40-60 | |
工件主軸錐孔大端直徑 | mm | 31.267 | |
工件箱主軸孔錐度 | 莫氏四號(hào) | ||
刀盤(pán)直徑 | 6″（152.4mm） | ||
搖臺(tái)擺動(dòng)角度 | 零刻線以上 | 30° | |
零刻線以下 | 30° | ||
主電機(jī)功率 | KW | 2.3 | |
主電機(jī)轉(zhuǎn)速 | rpm | 800～1500 | |
冷卻泵電機(jī)功率 | KW | 0.42 | |
冷卻泵流量 | L/min | 200 | |
主機(jī)電壓 | v | 380 | |
機(jī)床總功率 | KVA | 10 | |
機(jī)床凈重 | T | 2 | |
機(jī)床外廓尺寸 | mm | 1700x1650x1700 | |
YK2712 CNC DOUBLE-CUTTER STRAIGHT BEVEL GEAR GENERATOR
The YK2712 CNC double-cutter straight bevel gear generator is a newly developed product of Tianjin Machine Tool Co., Ltd. through its specialized technology and experience in building straight bevel gear cutting machines and spiral bevel gear cutting machines for nearly 70 years.
The machine is designed for rough cutting or finish cutting straight bevel gears and it’s especially suitable for cutting gears with crowned teeth. The machining efficiency is very high, about 3 – 5 times higher than machines of the same specifications, and the machine noise level is low. The machining accuracy of the machine can reach Grade 6 of the GB Standard.
The machine is suitable for cutting straight bevel gears used in gear boxes, speed reducers, precision transmissions, etc.
MACHINE FEATURES
1. A GSK218MC-V CNC control system or a SIEMENS control system (Optional) a FANUC control system (Optional) is equipped on the machine and this is a 4-axis CNC machine with 3- axis simultaneous movements. A spindle servo motor controls the stepless speed regulation of the cutter spindle. Tool setting and cutter adjustments can be performed through the electronic handwheel.
2. The structural layout of the double cutter brackets is unique to guarantee a reasonable space in the high rigidity conditions of the machine.
3. Both the cradle and the workhead are driven by means of high precision worm and worm wheel pairs. All the structures ａnd the transmissions of the machine are rigidly designed.
4. All the CNC control system, the major electrical components, the bearings and the sealing parts are imported ones to ensure the reliability of the machine.
5. The machine has a free-standing sealed electrical cabinet equipped with a thermostatic-control device.
6. A full- enclosure is equipped for the machine.
7. A chip conveyor (Optional) is available for the machine.
SPECIFICATIONS
Max. module of work | mm | 2.5 –0.5 |
Max. cone distance of work | mm | 60 |
Extreme ratio (at 90o shaft angle) | 10:1 | |
Max. diameter of work | mm | 125 |
Max. face width of work | mm | 11 |
Teeth number | 5 --150 | |
Max. adjusting angle of cutter head | ±7.5o | |
Distance between face of work spindle and machine center | mm | 20 -- 190 |
Time for cutting one tooth | s | 4 -- 20 |
Cutting speed | m/min. | 40 -- 60 |
Diameter of taper hole of work spindle at large end | mm | 31.267 |
Taper of work spindle hole | Morse #4 | |
Cutter diameter | 6” (152.4mm) | |
Max. cradle roll | above zero line | 30o |
below zero line | 30o | |
Power of main motor | kw | 2.3 |
Speed of main motor | rpm | 800 -- 1500 |
Power of coolant motor | kw | 0.42 |
Flowrate of coolant pump | l/min | 200 |
Total power of machine | kva | 10 |
Net weight | t | 2 |
Overall dimensions | t | 1700 x 1650 x 1700 |
Voltage v 380
