CNC離線砂輪修整機CNC Grinding Wheel Dressing Machines
CNC離線砂輪修整機是西安共達精密機器有限公司為砂輪的高精度修形而研制的數控產品，該機器采用金剛石滾輪對砂輪進行修整，可廣泛用于滾刀、蝸桿、銑刀等復雜形面的砂輪修形，通過與CNC齒輪測量中心聯機，可以實現蝸桿及復雜刀具的閉環制造。
CNC grinding wheel trimming machine is developed for the grinding wheel of precision modification of nc products by Xi’an Gongda Precision Machine Co., Ltd. (XGPMC)
This model machine adopts the diamond wheel for grinding wheel dressing, which can be widely used in complex facial of grinding wheel dressing according to gear hob, worm, complex shape milling cutter, grinding wheel and so on.
Online with CNC gear measuring center, it can realize closed loop manufacturing of worm and complex cutting tool.
產品特點：Product features
采用高精度電主軸，進口高精度光柵尺、進口高精度直線導軌、高精度滾珠絲杠等硬件，保證修形更精確
Imported high precision motorized spindle, high precision linear scales, high-precision linear guide, high precision ball screw and other hardware, ensure dressing in more accurate.
整機全花崗巖機械機構，性能更可靠
Main machine body is with complete granite mechanical mechanism, more reliable performance.
兩軸聯動、CNC閉環控制，可以滿足各種復雜形面的磨削
Two axes linkage, CNC closed-loop control, content of all kinds of complex shape surface grinding.
進口運動控制系統，系統更穩定
Imported motion control system, the system is more stable
純機床操作方式，界面更清新，操作更便捷
Machine operating mode, fresh interface, operation convenient.
·XL10型：SIEMENS數控系統、SIEMENS伺服電機、進口光柵尺。
XL10 type: SIEMENS CNC system, SIEMENS servo motor, imported linear scales.
·XL10D型：美國GALIL運動控制器、進口伺服電機、進口光柵尺。
XL10D type: the GALIL motion controller, imported servo motor, the linear scales.
技術參數Technical parameters
金剛石滾輪直徑 Diameter of Diamond roller | Φ120mm | Φ150mm | |
可修整砂輪直徑 Diameter of Dressing grinding wheel | Φ50 –Φ125mm | Φ50 –Φ125mm | |
可修整砂輪寬度 Width of Dressing grinding wheel | 80mm | 80mm | |
可修整齒高 Max. depth of dressing tooth | 20mm | 35mm | |
砂輪軸直徑 Spindle diameter | Φ50mm | ||
電主軸回轉精度 Electric spindle rotation accuracy | 徑向跳動 Radial runout | 3μm | |
軸向跳動 axial beating | 1μm | ||
砂輪截形計算軟件 Grinding wheel cutting calculation software
軟件介紹 About software
西安共達精密機器有限公司自主研發的砂輪截形計算軟件，可根據刀具截形直接計算出砂輪截形，并自動生成數控程序。軟件具有參數和圖形輸入功能，并能存儲所磨削砂輪的基本尺寸及修形參數；軟件采用Windows平臺，用戶易于掌握及操作。該計算軟件與數控機床結合，可完成復雜形面工件、砂輪基體的加工。
The Grinding wheel cross-sectional profile calculation software is independent research and development by Xi’an Gongda Precision Machine Co., Ltd. (XGPMC), it calculate the grinding wheel cross-sectional profile according to section of cutting tool, automatic generation of NC program. Software function with parameter and function of graphic input, and can store the basic size and dressing parameters of the grinding wheel; Software using the Windows platform, user is easy to master and operate. Combined with NC machine tools, the software can complete complex shape machining, grinding wheel of substrate surface.
軟件功能 software functions
齒輪滾刀：剃前、磨前、齒頂全圓角、齒頂倒角、齒底修圓等修形滾刀。
Gear hob: before shaving, grinding, tooth top full fillet, tooth chamfer, hob tooth root circle dressing and so on.
蝸輪滾刀和蝸桿：ZA、ZI、ZN1、ZN2、ZN3、ZK1、ZK2、ZK3等類型。
Worm gear hob and worm: Types of ZA, ZI, ZN1, ZN2, ZN3, ZK1, ZK2, ZK3 and so on.
鏈輪滾刀、矩形花鍵滾刀、三角花鍵滾刀。
Sprocket hob, rectangular spline hob, triangle spline hob
銑刀：任意曲線。
Milling Cutter: In any curve
軟件特點：software features
可通過刀具參數計算截形
Parameters calculation with cutter’s section.
可通過圖形文件輸入任意復雜截形的滾刀和銑刀截形
By graphic file, input any complex section of hob cutter and milling cutter.
可直接輸入砂輪截形
Directly input grinding wheel section graphic.
修整后的砂輪可用于單面或雙面修磨、齒紋或齒槽修磨
After dressing of grinding wheel it can be used for single side or double side coping grinding, insection or groove of tooth grinding
根據鏟磨需要，可以選擇精磨或粗磨
According to the requirements of the relieving grinding, fine grinding or coarse grinding can be selected.
